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Factory Overhead - Secondary Distribution:

Redistribution of Service Department Costs:

      To the jobs, production units, processes or operations, the factory overhead expenses are to be ultimately charged. Services are rendered by the service departments to the production departments where production of the products are taken place, execution of the jobs are being done, operations are being done or processes are being carried on. So, for the purpose of facilitating charging of all factory overheads to jobs, products, processes or operations, apportionment of service department costs are to be done to the production department. This apportionment is known as secondary distribution.
The usual bases used for secondary distribution are:

    Cost of the service Departments                                  Basis

1. Personnel department                                             No. of workers who are direct, No.
                                                                                    of employees working etc.

2. Time-keeping                                                          No. of workers who are direct, No.
                                                                                    of employees working etc.

3. Canteen & welfare                                                  No. of workers who are direct, No.
                                                                                    of employees working etc.

4. Hospital & dispensary                                             No. of workers who are direct, No.
                                                                                    of employees working etc.

5. Power house (electric lighting cost)                          Area of the floor, wattage, No. of electric points,

6. Power house (electric power cost)                           Horse power, Kwh.
Machine hours Kwh * machine hours *
Horse power

7. Maintenance & repair shops; Planning &                  Direct labour hours, Direct labour
Progress; & Tool room                                             wages, Machine hours, Asset value * Hours worked.

8. Stores Department                                                 Weight or Value of materials which are issued, No. of requisitions.

9. Transport Department                                             Truck hours, tonnage of Truck, Tonnage handled, milage of Truck, ton-hours  of ruck,
No. of packages which are of standard size.

10. Inspection                                                                Inspection hours

11. Fire protection                                                         Capital Values

Notes:

    (1) Apportionment of  repairs which are included in the cost of repairs shop , cost of building maintenance which are included in maintenance shop cost etc. are to be done on the basis of capital values.

   (2) For the purpose of selection of the base; economy, practicability, equability, & reliability are the matters which are needed to be considered.

    The following are the different ways by which the apportionment of the costs of service departments may be made to the production departments:

(A) Straight apportionment of Service department cost to Production departments:

      Here, the services which are rendered to other service departments by one service department are needed to be ignored. Assumption is made that to the production departments only, services are rendered by each service departments & hence, only to the production departments, distribution of the cost of the service department (including materials & wages of service departments) is done.

Illustration1:

     Show the secondary distribution on direct redistribution method, on the basis of the under mentioned particulars relating to the production departments, A1, A2 & A3 & the service departments –canteen, power house, store, time-keeping & accounts & repair shop.

Production Departments                                 Cost after primary distribution ($)

            A1                                                                               40000
            A2                                                                               36000
            A3                                                                               50000
                                                                                              126000

Service department’s costs:

Canteen                                                                     3000
Power house (lighting)                                               2400
Power house (power)                                                 8000
Stores                                                                         7200
Time-keeping & accounts                                           6000
Repair shop                                                                9000
                                                                                  35600

      Other information:                                                   A1                   A2                   A3

            No of employees                                              60                     50                     40
            No of light points                                             12                     16                      20
            Horse power of machines                               600                    400                    600
            No of requisitions                                         8000                  6000                10000
            Value of assets ($)                                    200000              300000               400000

           

(B) (i) Apportionment made on Non-reciprocal basis:

        In this case, it is recognized that services are rendered by one service department to other service departments as well as to the production departments, but the reciprocal services are not recognized for the purpose of distribution. A distribution statement or analysis sheet is prepared under this way of apportionment, showing in the descending order of their serviceability, service departments - at the top, that service department is being placed which rendered services to almost all other service departments & at the bottom is placed that service department which rendered services to the smallest number of the service departments. On a suitable basis, the apportionment of the cost of the first service department to other service departments as well as to the production departments is done; thereby closing the first service account. In this way, the apportionments of the costs of other service departments are also made, one after another. Thus, ultimately to the production departments all the service departments’ costs are apportioned. The other name of this method is step method.

Illustration 2: From the following particulars, show the secondary distribution on non-reciprocal basis:
                                             Clerical      Stores     Tool                       Production shops       
                                             Services                      room        X             Y                Z

Direct Labour cost ($)             -              12500     25000      45000       30000       25000
Indirect materials ($)                                             15000      40000       35000       20000
Machine hours                                                                       50000       30000       20000

                                                            Clerical services ($)     Stores ($)         Tool room ($)

Service departments costs as per                    13750                9750                      5000
primary distribution
Production department costs as                        X ($)              Y ($)                        Z ($)       
Per primary distribution                                  40250              35650                    33800

Notes:

(1) All other service departments & production department received clerical services.

(2) Tool room & production departments are served by the stores department.

(3) Only production departments are served by tool room department.

(B) (ii) Apportionment made on the basis of Reciprocal service:

     Here recognition is made of the reciprocal services amongst the service departments. Therefore, on this basis, the apportionment is more complicated. For apportionment on this basis, three distinct methods are used namely:

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