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 Labour Mix Variance, Revised Efficiency Variance

Labour Mix Variance:

         Exactly analogous to material mix variance is the labour mix variance. It arises when due to shortage of a particular labour grade or some other particular reason; there is a difference between the composition of actual gang of labour & the composition of standard gang. The calculation of the labour mix variance is done in the same manner in which the calculation of material mix variance is done.

         The formula, where the total standard hours & the actual hours are the same, is:
                                    Standard rate * (Standard hours – Actual hours)

         The formula, where the total standard hours & the actual hours are not the same, is:
                                    Standard rate * (Revised standard hours – Actual hours)

         The actual labour hours divided in the ratio of standard hours is known as revised standard hours.

Revised Efficiency Variance:

         The residue of efficiency variance which is left after the labour mix variance has been segregated there from represents revised efficiency variance. Due to actual hours being more or less the number of hours according to the standard which has been specified for actual output, the variation in labour cost is highlighted by revised efficiency variance. The calculation is made in the same manner in which the calculation of revised usage variance of material is done.

 The formula is:
            Standard rate * (Standard hours – Revised standard hours)

Relationship between the variances:  

Total Labour cost variance = Rate variance + Efficiency variance + Idle time    variance

Efficiency variance = Mix variance + Revised efficiency variance

Illustration 3:
         The following information of a manufacturing concern relating to the labour costs is given:

Standard:

No in the standard gang                     Skilled 20                   Un-skilled 10
Standard wage rate per hour               $ 3.60                          $ 3.20
Standard output per gang hour                                               50 units

Actual:

No in the actual gang                          Skilled 16                    Un-skilled 18
Actual wage rate per hour                   $ 4.00                          $ 2.00
Actual gang hours paid for                                                       60
Actual output                                                                          2400 units
Abnormal idle time                                                                 1 gang hour

Calculate the following labour variances:

(a) Cost variance; (b) Rate variance; (c) Total efficiency variance; (d) Idle time variance;
(e) Mix variance; & (f) Revised efficiency variance.

Solution:

Actual output expressed in standard gang hours = 2400/50 = 48 gang hours
Standard hours of skilled labour                     48 * 20                        960 hours
Standard hours of un-skilled labour               48 * 10                        480 hours
                                                                                             Total    1440 hours

Actual hours of skilled labour                         60 * 16                        960 hours
Actual hours of un-skilled labour                   60 * 18                      1080 hours
                                                                                                Total 2040 hours

Idle time 1 gang hour:
Idle time of skilled labour                               1 * 16                          16 hours
Idle time of un-skilled labour                         1 * 18                          18 hours
                                                                                              Total    34 hours

Actual hours worked = Actual hours attended – Idle hours
Skilled Labour                                    960 - 16                                   944 hours
Un-skilled Labour                             1080 - 18                                 1062 hours
                                                                                                Total 2006 hours

Revised standard hours (actual hours that has been worked expressed in standard ratio):
Skilled Labour                                     (960 / 1440) * 2006                 1337.35 hours
Un-skilled Labour                               (480 / 1440) * 2006                   668.65 hours
                                                                                                            2006.00 hours

Standard Cost for Actual output:                                                                   $
Skilled Labour                                     960 hours @ $ 3.60                             3456
Un-skilled Labour                               480 hours @ $ 3.20                             1536
                                                           1440 hours                                           4992   

Actual cost:
Skilled Labour                                    960 hours @ $ 4.00                             3840
Un-skilled Labour                             1080 hours @ $ 2.00                             2160
                                                         2040 hours                                            6000
                                                                                                           
(a) Labour Cost Variance: Standard Cost -* Actual Cost
                                                $ 4992 - $ 6000                                            1008 A

(b) Labour Rate variance: Actual hours attended * (Standard Rate
                – Actual Rate)
Skilled Labour            960 * (3.60 - 4.00)      384 Adverse
Un-skilled Labour       1080 * (3.20 – 2)      1296 Favourable                        912 F

(c) Total Efficiency variance: Standard rate * (Standard hours for actual
                                                 output – Actual hours attended)
             
Skilled Labour                        $ 3.60 * (960 – 960)    Nil
Un-skilled Labour       $ 3.20 * (480 – 1080)  1920 Adverse                          1920 A           
           
Check: Labour Cost Variance = Rate + Efficiency                             1008 A

(d) Idle Time variance: Standard rate * Idle time

Skilled Labour            $ 3.60 * 16                  57.6 A
Un-skilled Labour       $ 3.20 * 18                  57.6 A                        
                                                                        115.20 A                               115.20 A

(e) Mix Variance: Standard rate * (Revised standard hours   -  Actual hours worked)

Skilled Labour            $ 3.60 * (1337.35 – 944)         1416.06 F
Un-skilled Labour       $ 3.20 * (668.65 – 1062)         1258.72 A                  157.34 F         
                                                                                                                          42.14 F

(f) Revised Efficiency Variance: Standard Rate * (Standard hours for Actual output –        Revised Standard hours)

Skilled Labour            $ 3.60 * (960 – 1337.35)         1358.46 A
Un-skilled Labour      $ 3.20 * (480 – 668.65)             603.68 A
                                                                                   1962.14 A                   1962.14 A

Check: Total Efficiency Variance = Idle time + Mix +
                                                          Revised efficiency                                1920.00 A

Alternative Calculations:                                                                             $

Actual Labour mix at Standard rates:

Skilled Labour                        960 hours @ $ 3.60                                         3456
Un-skilled Labour                1080 hours @ $ 3.20                                         3456   
                                             4080 hours                                                        6912

(a) Cost Variance:

Standard cost for Actual output (Refer notes)          4992
Actual cost (Refer notes)                                           6000
           Variance                                                          1008 A                                    1008 A

(b) Rate Variance:

Actual hours attended at Standard rates                   6912
Actual hours attended at Actual rates                        6000
           Variance                                                            912 F                         912 F  

(c) Total Efficiency Variance:

Standard cost for Actual output                                 4992
Actual hours attended at Standard rates                   6912
           Variance                                                          1920 A                                    1920 A

Check: Labour Cost Variance = Rate + Efficiency                                       1008 A

(d) Idle Time Variance:

34 (refer notes) Idle hours at Standard rates of Actual gang (34 * $ 6912) / 2040     115.20 A

(e) Mix Variance:

Actual mix of             2006 (refer notes) hours worked at standard

rates of actual mix = 2006 * ($ 6912 / 1440)                         6796.80
Standard mix of 2006 hours worked at standard
rates of standard mix = 2006 * ($ 4992 / 1440)                     6954.13
           Variance                                                                        157.33 F        157.33 F

(f) Revised Efficiency Variance:

Hours Allowed (refer notes)                                      1440
Actual hours worked (refer notes)                             2006   
           Difference                                                         566

Variance 566 hours at Standard rates of Standard Mix

                                                           = 566 * ($ 4992 / 1440)                      1962.13 A

Check: Total Efficiency Variance = Idle time + Mix +
                                                           Revised Efficiency                              1920.00 A

Note: Refer calculations made under method first.

Second Alternative Calculations:

Standard Cost of Standard Gang per hour:                                                               $
Skilled                                    20 * $ 3.60                                                                  72
Un-skilled                               10 * $ 3.20                                                                  32
                                                                                                                                104
Actual Cost of Actual Gang per hour:
Skilled                                    16 * $ 4.00                                                                  64
Un-skilled                               18 * $ 2.00                                                                  36_
                                                                                                                                 100
Standard Cost of Actual Gang per hour:
Skilled                                    16 * $ 3.60                                                                  57.60
Un-skilled                               18 * $ 3.20                                                                  57.60_
                                                                                                                                 115.20
Actual output expresses in Standard Gang hours = 2400 / 50 = 48 gang hours

(a) Cost Variance:

Standard cost for actual output         48 * $ 104                               4992
Actual cost                                         60 * $ 100                               6400
                       Variance                                                                      1008 A                        1008 A

(b) Rate Variance:

Actual gang hours at Standard rate of Actual Gang
                                                           60 * $ 115.20                          6912

Actual gang hours at Actual rate60 * $ 100.00                                 6000   
                         Variance                                                                      912 F               912 F

(c) Total Efficiency Variance:
Standard cost of Actual output         48 * $ 104                               4992
Actual gang hours at Standard rate of Actual Gang
                                                           60 * $ 115.20                          6912
                       Variance                                                                      1920 A                        1920 A

Check: Cost Variance (Refer notes) = Rate + Total Efficiency                               1008 A

(d) Idle Time Variance:

Idle hours at Standard rate of Actual Gang

                                                           1 * $ 115.20                                                 115.20 A

(e) Mix Variance:

Actual gang hours worked at Standard Rate of

  Actual gang                                      59 * $ 115.20                          6796.80

Standard gang of (59 * 68/60) (refer note) hours

at Standard rate of Standard gang     59 * (68 / 60) * $ 104            6954.13

                       Variance                                                                        157.33        157.33 F

(f) Revised Efficiency Variance:

Gang hours allowed                                                                           48.00
Actual gang (refer notes) hours as adjusted   59 * (68 / 60)           66.87  
           Difference                                                                               18.87
                       Variance                      18.87 hours @ $ 104                                  1962.13 A           

Check: Total Efficiency Variance: Idle Time + mix +
                                                           Revised Efficiency                                     1920.00 A

Note: Total number of workers in the actual gang & standard gang are not the same (66 in the actual gang & 60 in the standard gang). The adjustment is needed for this.        

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